New Project – Vacuu-Form Table

This is a project I’ve been putting off for far too long.  It’s finally time to start making a plastic sheet vacuum forming table for armor and molds.

The basic idea is pretty straightforward.  You need some kind of heating element, to warm the plastic.  Some kind of frame to hold the plastic while it is heating, and to pull it down to the table.  A vacuum.  And a table, which is a shallow box with the vacuum plugged into it on one side, and holes in the top to pull the plastic.

For my table, it will be mostly wooden.  A 1/2″ oak base, with 1″x2″ pine planks forming the sides.  Pegboard for the top of the table, to diffuse the vacuum.  A 5.5 HP shop vac will provide the suction, and cheap electric skillets from Wal-Mart will be the heating elements.

There are a few unknowns here.  For one, my table will be rather large, 2′ x 4′.  I’m not sure the vacuum will be strong enough over that area, but I can block unused areas of the pegboard to focus the vacuum, or add additional shop vacs if needed.  For another, the heating elements are very non-standard.  They should work, but… time will tell.  If not, I can go with the expensive heating elements that are designed for use in vacuu-forming tables.  Those are quite a bit more expensive, though, so I’d really rather not.

Current progress – building hollow box for table.

Updating…

In the process of updating this website, so things may get shuffled around for the next day or three.

Diabolical Use

One of my problems, which I think most programmers share, is that I tend to use my programs in the way I built them.  My assumptions drive the way the program is written, which works out, because that’s the way I tend to use the program.  But, it also hides issues that I don’t think of.  I try to work against how I design the program, but that only goes so far.

So, I’m offering to use the Diabolical Device for others.  That helps me see how they’d use it, which I hope will make its controller a better program in the long run.  So far, I’ve seen some features which would be really handy, and found a handful of bugs that need to be fixed.

Every little bit helps.  Brings the Device that much closer to world domination.  And I’m having a ton of fun along the way.

Work in progress

One of Saber’s swords from the anime Fate / Stay Night – still in progress.

Saber Version 2.jpg

Some of the little modelling tools I’ve written to help out are certainly getting a workout these days..

Recent carvings

Had some fun over the past couple of weekends… a new Master Sword (Zelda: Twilight Princess), Sword of Omens (dagger, Thundercats), and a katana for Ryo (Samurai Troopers / Ronin Warriors).

Master Sword (Legend of Zelda: Twilight Princess)Sword of Omens (Thundercats), dagger formSANY0172.JPG

Now to do some light sanding and painting…

Costs of a Diabolical Device?

I just got my power bill for the past month – it would seem that my Diabolical Device might be costing a fair bit in electricity.  Either that, or running my heater so much may have been more expensive than I was expecting.  Either way wouldn’t surprise me, since it was awfully cold for most of last month, especially considering how used to California temperatures I am.

Time for an experiment, turning off my heat for most of February.  Hopefully that will bring costs down, as I’d hate to stop using my Diabolical Device as much.  Of course, at least knowing what to expect for power costs when operating  a Diabolical Device will be enough for me, so either way it will continue to be used.

Faster and faster…

As usual, I’m spending my weekend working with (and on) my Diabolical Device.  I was thinking about the movement code, and earlier today made a few small tweaks which increased the speed to almost double what it was before, simply by choosing more efficient moving patterns.  The new screw I bought also definitely helps, and I plan on getting another for one of its other movement directions next month, which (according to my calculations) should nearly double my movement speed yet again.

Now I need to equip it with a webcam… and a better computer, since just moving around is already taxing the one is uses at the moment.

Math is evil

Most definitely evil.  It’s rather amusing – when I first became a professional programmer, I didn’t think much of math.  I had to take lots of it in college, and even got a degree in Math, but I didn’t see many direct applications to my programming jobs.

These days, it seems like everything I attempt requires at least geometry, algebra, and calculus, if not linear algebra, topography, and other advanced math techniques.   Just goes to show how things change over time, I suppose.

I still say that programming doesn’t require math, but does require logic.  Then again, certain areas of programming definitely require math, but those are strange, murky areas that bizarre people inhabit.  Like me, apparently.

But I still don’t like math.  It’s evil.

It lives!

Testing is more or less complete with the new Diabolical upgrade.  It didn’t give as much of a speed increase as I’d hoped, though there are many factors that play into that.  I believe I can still get some decent speed improvements with some simple code tweaks, and just by running the machine to settle in the new parts and let them work out some of the tightness they’re currently experiencing.

Worst case, I can always replace one of the motors with a higher torque version.  That’ll definitely do the trick!

Reassembly Complete

As expected, the diabolical upgrade went smoothly, and the device is ready for testing/operation again.  The new movement screw forces faster movement, though at higher torque.  Since my motors can’t handle extremely high torque, I was forced to lower the rate I send commands to my motors.

Even so, this one new screw should nearly triple the overall speed of the device, which is excellent.  I may be able to improve that further by taking advantage of acceleration curves, or by upgrading the motor driving this screw, but we’ll see how things turn out in the days and weeks to come.